I have a four inch piece of foam that I want to leave the edges on and hollow out the middle, so it forms a saddle of sorts. Foam Superstore is a leading UK supplier of foam & upholstery supplies. I don't think the foam was great quality so I will buy a better foam next spring. An electric carving knife is going to make it A LOT easier. Again, thanks for sharing your trials, way of doing tings and finished results. Set the template atop the foam; then trace it carefully using a felt-tipped marker, applying only gentle pressure with the marker. Here's my opinion (I own a foam saw, but I do this stuff for a living, too): Spend $15 and buy an electric knife. I just want the "planes" of the cushion to be at 90 degree angles of each other. It's very easy to get five degrees off! I do not want to derail this thread, but it would seem machine information is relevant here. I glued white Celestra (upholstery dust cover fabric) over entire seat for extra holding of the foam sections and so â¦ Any thoughts on this? Itâs used to create a fuller, more cushioned look and feel, particularly under quilted upholstery in boats and car seats. Personally I've never done it though. If it cannot, what would be a good machine to get? The fabric has lasted well for five years now. If the cushion covers are densely woven (Sunbrella!) I typically use an 18 or a 20 needle for cushion work. The highest specification foam for longterm comfort and durability - instant recovery after use and consistent shape retention. Review of Pottery Barn Westan dinning chair. Haha yes sculpting foam is a huge mess!. That's great!! When you use this â¦ I want to make cushions, too, but am worried the Bernina 830 Record I have cannot handle the thickness of Sunbrella canvas plus lip cord plus a zipper. I need to cut my foam perfectly so that it holds it's shape on the sides for my fabric to lay over nicely. Chelone, I have another question. Scope out the Goodwill or Salvation Army store, but buy one. I use 3M Spray Adhesive to attach the foam to the batting but you can also just wrap it around and secure edge to edge with big hand stitches. I also intend on getting that electric knife. Thanks again!! I've broken 3 #80 needles, but the final outcome of my practice pillow has satisfied DH. Trace around the foam ¼-inch larger than the old foam. Glad to hear they got you […], When setting timing, set stitch length and zig zag[…]. Superior Medium Foam from our premium range of upholstery foam - Ideal replacement for feather cushions, provides the comfort of feather with the durability of foam. I really appreciate the feedback. What kind of sewing machine and needle are you using? Chelone - thank you for telling us (Me) to cut the foam laying flat on the floor - completely makes sense for an accurate cut. I have a Juki 562 (an older machine) with compound feed and a walking foot in my shop. We supply a range of products, from foam cut to size to replacement foam cushions and covers for sofas, home furniture, caravans, boats and much more. A new foam saw costs considerably more than $100. I don't cut enough foam to warrant investing $100 in a foam saw. Read more... HandCrafted With and By Leinad4Mind - Powered By phpBB. and this was a great informational post for someone like me. Even without sewing experience, you can complete f What's more important for outdoor use, I think, is the quality of the foam. I learned early on that if you're going to perform an operation regularly you ought to buy the proper tool to make it easy. Do basic projects yourself using upholstery skills to convert old, worn chairs, car seats or sofa cushions into comfortable seating by learning easy foam-shaping and cutting techniques. https://jet.com/product/detail/1a90057dda0d4e0ba99238290287325d?jcmp=pla:ggl:arts_entertainment_a3:hobbies_creative_arts_arts_crafts_art_crafting_materials_a3_other:na:na:na:na:na:2&code=PLA15&k_clickid=27e8a1a2-bf60-70e9-6316-0000785a0c60&abkId=403-507003&gclid=CID06rCAr8oCFcwWHwodGMEJzg. I don't have an electric carving knife... if I used my good bread knife, will it ruin it? Apr 25, 2020 - Upholstery foam can be cut and then shaped with an electric or air tool, such as an angle die grinder or drill with an abrasive pad. Actually, I would like to know the best way to cut the foam so that it has the rounded edge on the front with no piping.........like they have on couches and recliners. Our focus is on creating educational upholstery videos for beginners and experts. 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